Alu Bender

Automatic Milling / Bending machine to process straight edges on composite panels for architectural facades, transport industry, interior design and visual communication

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alu-bender-acp-milling-bending-machine-casadei-industria

  • It mills off the top layer of aluminum and the core of an ACM panel preparing the finished layer for bending.
  • During the automatic feeding 10 rollers bend the finished layer against the core. This protects the core from the elements and gives a clean finished look.

The Alu Bender is:

  • equipped with an extendable support for proper feeding of large panels;
  • equipped with a three-phase motorized track feeder and powerful high frequency milling motors, the Alu Bender processes automatically with minimal maintenance.

A centralized dust collection hose connects all milling units eliminating chips and swarf through a collection system (collector available as option).

By choosing the right options it is possible to also mill HPL (TRESPA®, POLYREY®, RESOPAL®) to get rid of the chatter-marks, overlap panels and bevel both top and the bottom of the edges.

Workable materials

Gallery

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Overview

Alu Bender advantages

  • Non-slip pad to guarantee a stronghold of panel. 
  • Double row of rubber rollers assembled on a very sturdy beam to adjust the push on the panel. 
  • High quality and powerful gearbox for an adjustable and continuous feeding 
  • The linearity of the panel feeding is guaranteed by the sliding track which has been manufactured with high precision. 
  • Long term reliability and great precision thanks to the monobloc frame processed singularly on the machining centre.

Advantages

alu-bender-milling-bending-machine-for-panels-in-transport-construction

Technical specifications

Panel thickness min-max ACM
min 3 mm - max 6 mm 
min (1/8) (15/64)
Skin thickness ACM 
min 0,3 - max 0,5 mm
min (0.012’’) - max (0.020’’) 
Panel thickness min-max AHP (alu honeycomb) mills and bends 
min 6 mm - max 8 mm (max 25 mm with option)
(15/64) (5/16) (63/64) 
Skin thickness AHP (alu honeycomb) mills and bends 
min 0,5 mm - max 1 mm
(0.020’’) (3/64) 
Panel thickness min-max AHP (honeycomb) crushing 
min 6 mm - max 60 mm
(15/64) (2’’ 23/64) 
Panel thickness min-max HPL
min 8 mm - max 12 mm 
(5/16) (15/32)
Panel thickness min-max Fiber cement
min 8 - max 10 mm 
(5/16) (25/64)
Min Width min 
110 mm
(4’’ 21/64) 
Min Length min
120 mm 
(4’’ 23/32)
Min Length 
adjustable on PLC from 2 to 6 mt/1’
(5/64) (15/64) 
Chain feeding motor
0,73 Kw 
Milling motor T1 Optional (pre-bending rollers) 
1,8 Kw - 200 Hz. - 12000 RPM
Motor T2 Standard (post-bending rollers)
0,73 Kw - 200 Hz. - 12000 RPM 
Flush and bevel trimming motors – top-bottom (post-bending rollers)
cad 0,22 Kw - 200 Hz. - 12000 RPM 

Details of the machine

alu-bender-architectural-cladding-casadei-industria

ACM / ACP PE CORE MINERAL CORE

  1. Aluminium skin and core milling
  2. Bending from 0° to 90°
alu-bender-milling-bending-machine-for-architectural-cladding

ACM / ACP PE CORE MINERAL CORE

  1. Aluminium skin milling “Opt”
  2. CORE milling
  3. Bending from 0° to 90°
  4. Double outside bending from 90° to 180° “Opt”
wall-cladding-panels-bending-machine

ACM / ACP PE CORE MINERAL CORE

  1. Aluminium skin milling “Opt”
  2. CORE milling
  3. Bending from 0° to 90°
  4. Double inside bending from 90° to 180° “Opt”
acm-bending-machine-for-paneling-alu-bender

ARCHITECTURE ALU HONEYCOMB

  1. Aluminium skin milling “Opt”
  2. CORE milling and V milling for bending
  3. Bending from 0° to 90°
  • Tool lubrication OPT.
milling-machine-for-architectural-cladding-alu-bender

TRANSPORT ALU HONEYCOMB

  1. Continuous crushing “Opt”
alu-bender-bending-machine-for-facades-cladding

HPL

  1. Milling/Cleaning of the edge
  2. Top – Bottom bevelling “Opt”
alu-bender-bending-machine-for-ventilated-facades

HPL

  1. Milling for overlapping “Opt”
  2. Milling/Cleaning of the edge
  3. Bottom bevelling “Opt”

FIBER CEMENT

  1. Milling/Cleaning of the edge 
  2. Top – Bottom bevelling “Opt”
  3. Automatic spreading of the LUKO® liquid “Opt”

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We reserve the right to make technical changes. The machines shown can include equipment not included in the standard version. For photographic illustration reasons some groups are not provided with protection. The use of the machine is understood with all the protections installed.

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